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Designed and Developed by Mitchdesigns
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  3. IAP1 Sprue Picker for Injection Molding Automation
3426-sprue_picker-PFK67kfk

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IAP1 Sprue Picker for Injection Molding Automation

igus®

$3,895.00

The IAP1 is a compact, electrically driven single-axis sprue picker that automates sprue removal from small injection molding machines with stripper and ejector molds. Built with lubricant-free igus polymer bearings and components, it completes a full cycle in 1.25 seconds and integrates within existing machine housings for retrofit or new installations.

IAP1 Sprue Picker for Injection Molding Automation:

IAP1 Sprue Picker is an electrically driven single-axis robot designed for automated sprue removal in small injection molding applications using stripper and ejector molds.

Key Features:

  • Cycle time: 1.25 seconds for mold open and close.
  • Compact footprint ideal for integration within standard protective housings.
  • Maintenance-free operation enabled by lubricant-free igus polymer bearing technology.
  • Modular base accommodates new installations and retrofit projects in space-constrained environments.

The IAP1 Sprue Picker incorporates several igus component technologies, including drylin W profile rail guides for low-friction linear motion and structural rigidity, dryspin threaded nuts and spindles for drive actuation without lubrication, flat guide drylin N components for part stabilization, and iglidur J plain bearings at pivot points to minimize wear. Custom wear parts are manufactured from iglidur semi-finished plastic stock to ensure a precise fit for each installation.

Integration and Applications:

IAP1 Sprue Picker is compatible with small injection molding machines and is suitable for continuous 24/7 production with minimal downtime. Three variants are available to match specific integration needs and platform requirements. The compact design allows use in both new and retrofit installations where space is limited. The system mounts inside the standard protective housing and requires no external lubrication, supporting clean manufacturing environments.

Comparison with Manual Sprue Removal:

  • Automated cycle time of 1.25 seconds significantly reduces labor versus manual sprue removal.
  • Maintenance-free bearings eliminate frequent servicing common with manual methods.
  • Consistent motion and wear reduction compared to competitive sprue picker robots with lubricated metal bearings.
ModelIAP1
Axis Count1
Drive TypeElectric
Application
Sprue Removal
Cycle Time
1.25 seconds
Footprint
Compact
Mounting
Integrates within machine housing
Lubrication
Lubricant-free
Linear Motion
drylin W profile rail guides
Actuation
dryspin threaded nuts, spindles
Stabilization
drylin N flat guides
Bearings
iglidur J plain bearings
Wear Parts
iglidur semi-finished plastic
Variants
3 distinct variants available
  • Works with stripper and ejector molds, engineered for small injection molding
  • Modular base fits various machine types and retrofit environments easily
  • Three variants available, match your specific integration needs
  • Completes cycle in 1.25 seconds, cuts labor versus manual removal
  • Maintenance-free igus polymer bearings, no lubrication required ever
  • Compact footprint fits inside standard protective housings seamlessly
  • Runs 24/7 continuously with drylin W rails and dryspin drives
  • Actuation: dryspin threaded nuts and spindles
The IAP1 Sprue Picker is engineered to work with stripper and ejector molds used in small injection molding applications. It automates sprue removal from these mold types without requiring modification to your existing mold design.
Yes, the IAP1 has a modular base designed to fit various machine types and retrofit environments easily. The compact footprint allows installation inside standard protective housings, making it suitable for both new installations and retrofit projects in space-constrained areas.
The IAP1 completes its cycle in 1.25 seconds for mold open and close, which significantly reduces labor time compared to manual sprue removal.
No, the IAP1 requires no lubrication or regular maintenance thanks to its igus polymer bearings, drylin W rails, and dryspin drives that operate maintenance-free. It can run 24/7 continuously without servicing.
Three variants of the IAP1 Sprue Picker are available to match your specific integration needs and platform requirements.
Yes, the IAP1 is compatible with small injection molding machines and is designed for continuous 24/7 production with minimal downtime.

Automated sprue removal versus manual handling:

The IAP1 Sprue Picker automates sprue removal in small injection molding, replacing manual labor and competing with manual or semi-automated pick-and-place methods. It is engineered specifically for stripper and ejector molds with a modular design that fits retrofit and new-build environments.

  • For production cells running multiple molding cavities, the 1.25-second cycle time eliminates operator downtime waiting between mold cycles.
  • In clean manufacturing environments or facilities with strict contamination controls, the maintenance-free igus polymer bearings and dryspin drives require no lubrication and no scheduled servicing.
  • For space-constrained shop floors or retrofit projects, the compact footprint and modular base mount inside standard protective housings without requiring layout redesign.
  • On high-throughput lines requiring 24/7 continuous operation, the lubricant-free drylin W rails and dryspin components sustain performance without wear accumulation or downtime for bearing maintenance.
  • When integrating into existing small molding machines, three variants match different machine types and platform architectures for straightforward installation.

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Delivery anywhere in the US takes 11 to 14 business days.About 11 days to New York, 14 to California.

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