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Designed and Developed by Mitchdesigns
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  3. QKM Tobot FlexSorter Station, Automated Sorter
3546-enkel FlexSorter Mod-1RhArYPR

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QKM Tobot FlexSorter Station, Automated Sorter

QKM Technology

$46,000.00

Automated sorting station for parts 2–120 mm with vision integration, ±0.07 mm accuracy, 1.9–3 second cycle times, and configurable 8–15 liter bin capacity. Compatible with AH3-0400 and AH6K-0600 robots. Ideal for electronics, medical, automotive, and assembly applications.

The QKM Tobot FlexSorter Station (QFSM-0001K-3929) is an automated sorter for high-mix production environments in electronics, medical device, automotive, and toy assembly lines.

Key Features:

  • Sorts thin sheets, silicon wafers, and irregularly shaped components
  • Processes part sizes from 2 mm to 120 mm
  • Positioning accuracy of ±0.07 mm
  • Handles loads up to 1.5 kg
  • Cycle times between 1.9 and 3 seconds
  • Configurable bin capacity from 8 to 15 liters

Integration and Compatibility:

The QKM Tobot FlexSorter Station offers seamless integration with vision systems, including a top-mounted camera and an optional bottom camera for advanced part identification and orientation. The system is compatible with robot models AH3-0400 and AH6K-0600 and supports standard interfaces such as AC/DC power, emergency stop, and Ethernet. Control is provided through FlexSorter software using a 13.3-inch touchscreen for intuitive operation.

Application Suitability:

Designed for pick and place, sorting, and assembly tasks, the QKM Tobot FlexSorter Station improves efficiency in small-batch and multi-product workflows where flexibility and rapid changeover are crucial. High-mix production means facilities manufacture or assemble many different part types in small or variable quantities, requiring adaptable automation. Vision integration refers to using cameras and image processing for accurate part detection, orientation, and sorting, especially valuable for irregular or mixed parts.

Why Choose QKM Tobot FlexSorter Station:

  • Faster cycle times than manual sorting for thin and irregular components
  • Fewer changeovers compared to standard automated sorting systems in high-mix environments
  • Reliable precision for quality-sensitive industries
ModelQFSM-0001K-3929
Payload1.5 kg
Reach2 to 120 mm
Repeatability
±0.07 mm
Cycle Time
1.9 to 3 seconds
Mounting Interface
  • AH3-0400
  • AH6K-0600
Control Interface
13.3-inch touchscreen, FlexSorter software
Connectivity
  • Ethernet
  • AC/DC power input
  • Emergency stop
Bin Capacity
8 to 15 liters
Primary Camera
Top-mounted
Secondary Camera
Optional bottom
  • Sorts parts 2–120 mm, handles vibration loads to 1.5 kg
  • Achieves ±0.07 mm accuracy with 1.9–3 s cycle times, 8–15 L bins
  • Intuitive control via FlexSorter software, 13.3 inch touchscreen
  • Connects via AC/DC power, emergency stop, Ethernet
  • Pairs with vision systems, top and optional bottom cameras, AH3-0400 and AH6K-0600 robots
  • Excels at pick and place, sorting, assembly across electronics, medical, automotive, toy industries
  • Enables rapid changeover for small-batch, multi-product workflows, irregular or mixed parts
The QKM Tobot FlexSorter Station sorts parts ranging from 2 mm to 120 mm in size, including thin sheets, silicon wafers, and irregularly shaped components. This range makes it suitable for electronics, medical device, automotive, and toy assembly applications.
The FlexSorter Station is compatible with robot models AH3-0400 and AH6K-0600. These robots pair with the system for pick and place, sorting, and assembly tasks.
The system achieves positioning accuracy of plus or minus 0.07 mm with cycle times between 1.9 and 3 seconds. This precision makes it reliable for quality-sensitive industries like medical device manufacturing.
Yes, the system integrates with vision systems and includes a top-mounted camera with an optional bottom camera for part identification and orientation. This integration is especially valuable for sorting irregular or mixed parts.
The FlexSorter Station handles vibration loads up to 1.5 kg and features configurable bin capacity from 8 to 15 liters. This capacity supports efficient material handling in high-mix production environments.
The system is controlled through FlexSorter software via a 13.3-inch touchscreen interface for intuitive operation. It connects via AC/DC power, Ethernet, and includes an emergency stop button for safety.

Automated sorting versus manual or fixed-line systems:

The QKM Tobot FlexSorter Station automates the sorting and placement of small, irregular, or delicate parts where manual handling is slow or inconsistent, and where traditional fixed-line sorters cannot adapt quickly to product changes.

  • For thin sheets, silicon wafers, or irregular shapes in electronics and medical assembly, vision-guided sorting achieves ±0.07 mm accuracy in 1.9 to 3 seconds per cycle, eliminating manual sorting errors and bottlenecks.
  • In high-mix production running multiple part types in small batches, rapid software changeover via the 13.3-inch touchscreen and Ethernet connectivity removes downtime between product runs that fixed sorters require.
  • For parts 2 to 120 mm handled at loads up to 1.5 kg, the dual-camera vision system (top and optional bottom) orients and sorts mixed or similar-looking components without operator intervention or mechanical retooling.
  • In toy, automotive, and medical industries where part quality directly affects assembly yield, consistent positioning and bin organization reduce downstream rework and handling damage.

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